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How to Use Safety Light Curtains?

Aug 27,2024
Safety Light Curtain
The use of safety light curtains requires installation, configuration, and maintenance in accordance with the correct steps to ensure their effectiveness and safety. The following are the steps and precautions for using safety light curtains:

Preparation for Installing the Safety Light Curtain

Selection and planning

Choose the appropriate safety light curtain model according to the specific needs of the workplace. Factors to consider include the size of the protection area, the number and spacing of light beams, reaction speed, and environmental conditions (such as temperature, humidity, vibration, etc.).

Determine the installation location

Determine the best installation location for the safety light curtain based on the range of activities of equipment and personnel. Generally, the safety light curtain should be installed at the entrance of the hazardous area to be protected to ensure that any person or object entering the area will be detected by the safety light curtain.

Safety Light Curtain Installation Process

Install the transmitter and receiver

Mount the transmitter and receiver in the desired location. Make sure they are aligned accurately to ensure that the light beam can be stably transmitted from the transmitter to the receiver. The distance between the transmitter and the receiver should be consistent with the recommended distance in the product manual.

Adjust the height of the beam

Adjust the height and density of the beam according to the protection requirements. The height of the beam should cover all possible access to the hazardous area to avoid missed detection.

Fixed installation

Use brackets to fix the transmitter and receiver in the correct position. Make sure the installation is firm to avoid movement or vibration during operation, which will affect the effectiveness of the safety light curtain.
Before installation, please open the packing box first, check the packed components according to the packing list, and turn off the power supply of the machine tool at the beginning of installation to avoid danger.

Select Installation Method

Choose the appropriate installation method based on the site environment.
Installation method of T-shaped screws on the back(Original accessories)
Installation method of T-shaped screws on the back(Original accessories)

Installation method of side right angle bracket(Original accessories)
Installation method of the side right-angle bracket(Original accessories)

Installation method of convex nut(Optional accessories)
Installation method of convex nut(Optional accessories)

Installation method of right angle bracketsat both ends(Order separately)
Installation method of right angle bracketsat both ends(Order separately)

Shockproof installation method of right-angle brackets at both ends(Order separately)
Shockproof installation method of right-angle brackets at both ends(Order separately)

Stainless steel bracket installation(Order separately)
Stainless steel bracket installation(Order separately)

Installation direction

The installation direction of the light-emitting device and the light-receiving device should be consistent.
Installation Direction of Safety Light Curtain

Reflection from the ground and walls

When installing it as below, the light reflected from the surface of the wall and the flat is not shaded. Please check whether it operates normally or not with a sensing target before using it.(interval distance: ≥ 0.5 m)
Reflections from the Ground and Walls When Installing Safety Light Curtains

For the protection of interference

It may cause interference when installing more than 2 sets of the sensor. In order to avoid the interference of the sensor, please install as following figures and use the transmitted light frequency changing function.

· Transmission direction should be opposite between 2 sets
Protection Interference During Safety Light Curtain Installation
Protection Interference During Safety Light Curtain Installation
· A baffle should be installed between 2 sets.
Protection Interference During Safety Light Curtain Installation
· Interval distance adjustment:
① Depending on the environment, it may vary.
② Do not use it directly under high-speed and high-frequency fluorescent lamps.
Protection Interference During Safety Light Curtain Installation

Safety light curtain installation precautions

Safety distance is one of the necessary conditions to ensure that the photoelectric protection device realizes the protection function. The safety distance must be calculated correctly, and the safety distance must be ensured during installation!
1. The determination of height position
The height position refers to the position of the light curtain of the photoelectric protection device relative to the upper and lower die ports of the machine tool, that is, under the premise of ensuring a safe distance, the lowest beam of light of the photoelectric protection device shall not be higher than the lower edge of the lower die mouth, and the top beam of light shall not be lower than the upper edge of the upper die port.
This involves the selection of the protection height of the photoelectric protection device. Protection height≥ machine slide stroke + adjustment amount
Correct installation location
Correct installation location
Incorrect installation position(light curtain is too close to the die port to stop in time)
Incorrect installation position(The light curtain is too close to the die port to stop in time)
Incorrect installation position(light curtain is too high, human hand can reach under the light curtain)
Incorrect installation position
(The light curtain is too high, a human hand can reach under the light curtain)
Incorrect installation position(light curtain is low, human hand can reach out from the top of the light curtain)
Incorrect installation position
(The light curtain is low, a human hand can reach out from the top of the light curtain)
A. The height position is one of the necessary conditions to ensure that the photoelectric protection device realizes the protection function, and the height position must be ensured correctly during installation.B. If the mold is replaced during use, the safety distance and height position must be readjusted according to the above two requirements.
2. Setting of auxiliary protective measures
When the horizontal distance between the light curtain plane of the photoelectric protection device and the front end of the mold base exceeds 400mm, auxiliary photoelectric or protective fences should be installed to prevent the operator's body from entering the inside of the light curtain plane. When it is less than 400mm, safety measures such as auxiliary photoelectric or protective fence can also be taken.
Incorrect installation position(too far from the die port for people to enter the danger zone)
Incorrect installation position(too far from the die port for people to enter the danger zone)

Connection and Configuration of Safety Light Curtains

Connect to the control system:
Connect the safety light curtain to the machine's control system so it can trigger a shutdown or other safety measures promptly when the light beam is blocked. Configure the required interfaces and communication protocols to meet the equipment's control requirements.

Parameter setting:
Set the relevant parameters of the safety light curtain through the control unit or software interface, such as detection sensitivity, beam coverage, response time, etc. Make sure the settings are consistent with the actual application scenario.

Testing and Debugging of Safety Light Curtains

Initial test:
Before formal use, perform an initial test on the safety light curtain. By blocking the light beam to simulate the situation where a person or object enters the protection area, check whether the safety light curtain can correctly trigger the equipment shutdown or other safety measures.

Daily Use and Maintenance of Safety Light Curtains

Daily inspection

Regularly check the alignment of the safety light curtain, the cleanliness of the light beam, and the stability of the connecting cables. Make sure that the transmitter and receiver are not blocked by dirt, dust, or other objects.

Regular testing

Repeat the function of the safety light curtain at regular intervals (such as weekly or monthly) to ensure that it can still work properly after long-term use.

Timely repair and replacement

If the safety light curtain is found to be faulty or damaged, it should be immediately decommissioned, repaired, or replaced. It should be tested again before use to confirm that it has returned to normal.

Precautions for Using Safety Light Curtains

Avoid misoperation

Do not place irrelevant objects in the protection area of ​​the safety light curtain to avoid accidentally triggering the shutdown or alarm system.

Keep clean

Ensure that the surface of the transmitter and receiver is clean to avoid dust or oil from affecting the transmission of the light beam.

Train operators

Ensure that all operators understand the working principle and use of the safety light curtain and know how to deal with safety measures after the safety light curtain is triggered.

DADISICK's Hot Selling Safety Light Curtains

QO56-40-2200-2BB|Light Grid Safety Device|DADISICK
Beam spacing:40mm Number of optical axes: 56 Protection height: 2200mm Safety Curtain outputs (OSSD):2 PNP
QM50-80-3920-2BB|Safety Curtains for Industry|DADISICK
Beam spacing: 80mm Number of optical axes: 50 Protection height: 3920mm Safety Curtain outputs (OSSD):2 PNP
QCE32-40-1240 2BB|Safety Sensors for Machines|DADISICK
Beam spacing: 40mm Number of optical axes: 32 Protection height: 1240mm Safety sensors for machines outputs (OSSD)2 PNP
QL164-10-1630|Measuring Light Barrier Curtains|DADISICK
Beam spacing: 10mm Number of optical axes: 164 Protection height: 1630mm

DADISICK has always been committed to high-end security sensor products, focusing on technological research and development and product innovation. Our products are widely used in industries such as automation equipment, mechanical manufacturing, automobile manufacturing, and electronics manufacturing, helping to reduce the rate of industrial accidents and ensure employee safety. We continue to introduce new products that meet market demands, providing support for enterprise safety production.

*Replacement Services:In a highly competitive market, businesses need to continually improve their products to maintain market share. We provide safety sensor replacement services.

*Improving or adjusting product lines:When a company enters new markets or shifts focus, it may need to refine its product line. We offer safety sensor products and technical support for this transition.

*Automation IndustryMonitor equipment operation status, promptly halt or adjust machine actions to ensure production process safety.

*Mechanical ManufacturingMonitor mechanical motion components, prevent potential hazards, safeguard employee safety and production line smooth operation.

*Automotive ManufacturingSafety monitor high-risk processes on vehicle assembly lines, enhance worker safety and production efficiency.

*Chemical IndustryReal-time monitoring of production environment, ensure safety in handling toxic and hazardous substances.

*Food and Beverage IndustryMonitor production line equipment operation, prevent food contamination and waste.

*Logistics and WarehousingUsed for AGV navigation and obstacle avoidance, ensure safe transportation of goods.

*Wood Processing, Textile, Papermaking, Printing, Rubber, and Plastic industries, among others, safety sensors are used to monitor various production processes, ensuring safety and efficiency.

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